Tuesday, March 31, 2020

Station grounding Questions & Answers

Station grounding

1. What is grounding?

It is an electrical connection with the general mass of earth through an earth
electrode.

2. What is difference between earthing and grounding?

Both have same meaning. The term earthing is used in U.K. and grounding in U.S.A.
ground means earth.

3. What are types of grounding?

There are two types
a. System grounding.
b. Equipment grounding.

4. What does mean by system?

Grounding of neutral point of equipment is called system grounding. For instance
grounding of generator neutral, transformer neutral etc.

5. What does mean by equipment grounding?

Grounding of non-current carrying metallic parts is called equipment grounding. For
instance no-current carrying parts include the following:
a. Motor body, switchgear metal enclosure, transformer tank, conduits of wiring etc.
b. Support structures, tower, poles etc. in the neighborhood of electrical circuits.
c. Sheath of cables.
d. Body of portable equipment such as iron, oven, etc.

6. What is the important of system grounding?

It is important because:
a. Earth fault protection is based on the method of neutral earthing.
b. System voltage during earth fault depends on neutral earthing.
c. It is a protection against arcing grounds, unbalanced voltages with respect to earth
and lighting.

7. What is the important of equipment grounding?

Equipment earthing ensures safety.

8. How safety could be ensured by equipment grounding?

In order to enumerate this, let us first find out the effects of current and voltage
developed during fault condition.


9. What is the permissible body current limit?

The magnitude and duration of current conducted through a human body at 50 Hz
should be less than those did that cause ventricular fibrillation.
(Ventricular fibrillation is considered to be the main cause of death due to electrical
shock). These below given data are also applicable for current limits to human body.
Current magnitude Physiological effect Description
1 mA Threshold of
perception
A current at which a person is just able to
detect a slight tingling in his hand or finger
1 – 6 mA Unpleasant to sustain This is often termed as let go currents. Do not
impair the ability of a person holding an
energised object to control his muscles and
release it.
6 – 9 mA Threshold of muscular
contraction.
These are threshold values, since 10.5 mA
current and 16 mA current are the let go values
for women and man respectively.
9 – 25 mA Muscular contraction May be painful and can make it hard or
impossible to release energised objects grasped
by the hand.
25 – 60 mA Muscular contraction Make breathing difficult.
60 – 100 mA Ventricular fibrillation Ventricular fibrillation, stoppage of heart or
inhibition of respiration might occur and cause
injury or death if time is more than 1 sec.
Hence the grounding equipment shock current can be kept below the value sufficient
to cause injury or death by lowering the step and touch potential.

10. How fibrillation current functions?

Fibrillation current is actually function of individual body weight.
For 50 kgs body weight: fibrillation current (IB) = 0.116/ª ts (Limited to 0.03 – 3
sec. Range)
Where ts = duration of current exposure in sec.
Note = Above equation results = 116 mA for 1 sec. and 367 mA for 100 sec.
For 70 kgs body weight: fibrillation current (IB) = 0.157/ª ts
Note = Above equation results = 157 mA for 1 sec. and 496 mA for 100 sec.
Above times are very - very important from the point view of clearing the fault.
Above limit dictates that grounding should e such that current magnitude through
human body should not increase the specified values.
In order to ensure above following have been done.
1. Current conductor have been burried in ground
a. At the depth of 600 mm in switchyard. Depth 600 mm is normally selected
because of freezing or drying out, the Resistivity of upper layers could vary
with seasons, while the Resistivity of lower soil layers remains nearly
constant.
b. Horizontal grid conductors are more effective in reducing the danger of high
step and touch voltages on the earth surface by creating equipotential surface
during fault conditions.
c. At the depth of 800 mm else where. Here depth is kept more because to care
for under grounding services. Example laying of power cables, drainage etc.
2. 25-mm dia copper rod electrodes have been driven in soil.
a. Upto 5 meters depth in 220 kV switchyard.
b. Upto 3 meters elsewhere.
Why only 5 meters and 3 meters depths have been selected is that the
resistance is diminishes rapidly with the first few feet of driving, but less so at
depths greater than 2 to 3 meters in soil of uniform resistivity.
These lengths are adopted in selecting the ground electrodes.
3. 4-inch layer of gravel in 220 kV switchyard has been used. Purpose of using
gravel is by doing steps 1,2 above tough and step potential are computed and
compared with tolerable potential and found as given below.
Potential Computed value Tolerable value
Tough 550 V 665V
Step 2.a switchyard with crushed rock surface 230V 2165 V
Step 2.b elsewhere with natural soil 166V 168.5 V

11. Why grounding is necessary?

The purpose of grounding is to maintain the surface under and around a station ate as
nearly zero potential as possible with reference to absolute earth so that operating
staff who walk in the station yard and tough equipments are ate earth potential and
when faults occur there is safety to staff and equipments.

12. What are the harms of under grounded system?

a. Step and tough potential will increase more than maximum tolerable value.
b. Under single line to ground fault the voltage to earth of the two healthy phases
rises from their normal phase to neutral voltage to full line voltage, which may
result in insulation break down.
c. The capacitive current in two healthy phases increases ª3 times the normal value.
d. The capacitive current in the faulty phase is 3 times its normal value.
e. Experience shows that capacitive current in excess of 4 amps may be sufficient to
maintain an arc in the ionized path of the fault and this persistent arc phenomenon
is called ARCING GROUND, which ultimately cause high voltage build up.
Some time these voltage builds up to 5 to 6 times its normal value, which results
in break down of insulation.
f. Being fault current low, it is difficult to isolate fault.

13. How system grounding and equipment grounding achieved?

System grounding is obtained by grounding the neutral through resistance, through
transformer and through effective or solidly grounding.
Equipment grounding is obtained by Grounding of non-current carrying metallic
parts equipment. For instance no-current carrying parts include the following:
a. Motor body, switchgear metal enclosure, transformer tank, conduits of wiring etc.
b. Support structures, tower, poles etc. in the neighborhood of electrical circuits.
c. Sheath of cables.
d. Body of portable equipment such as iron, oven, etc.

14. What does mean by grounding electrode, grounding system, and grounding
resistance?

Grounding electrode: A conductor driven in the earth and used for collecting ground
current from or dissipating ground current into the earth.
Grounding system: Comprises all interconnected grounding facilities in a specific
area.
Grounding resistance: The resistance offered by the ground when power frequency
current is discharged to the ground through a particular grounding electrode or
grounding system.

15. How grounding resistance could be measured?

There are few methods, which can give approximately true value. These are
described below.
a. Fall of potential method: This method is applicable for small grid or sub station
where induction effect of voltage is less.
b. Measurement of earth resistance by 61.8% distance rule:
c. Alternate – 1 of fall of potential method: This method is influenced by induction
effect.
d. Alternate – 2 of fall of potential method:

16. How value of grounding resistance could be kept constant?

While measuring of grounding resistance is more than computed design value 0.11Ω,
then following are recommended to reduce it. Add in water the following highly
conductive substances and pour into treated pit.
a. Sodium chloride (Nacl), known as common salt.
b. Calcium chloride (Ca CL2)
c. Sodium carbonate (Na2 CO3)
d. Copper sulphate (Cu SO4)
e. Soft choke and
f. Salt and charcoal in suitable proportions.

17. What is the effect of moisture content on earth resistivity?

The moisture content is expressed in percent by weight of dry soil. Dry earth weights
about 1440 kg per cubic meter and thus 10% moisture content is equivalent to 144 kg
of water per cubic meter of dry soil. So about 20% moisture, the resistivity is very
little affected. Below 20%, the resistivity increases very abruptly with the decrease in
moisture.

18. What is the effect of salt content in moisture on resistivity?

The resistivity decreases and the salt content is expressed in percent by weight of the
contained moisture. It will be noted that the curve flattens off at about 5% salt
content and a further increase in salt content gives little decrease in the soil
resistivity.

19. What is the effect of temperature on earth resistivity?

The temperature co-efficient of resistivity for soil is negative, but it is negligible for
temperature above freezing point. Below 0°C the water in the soil begins to freeze
and introduces a tremendous increase in the temperature co-efficient, so that as the
temperature becomes lower the resistivity rises enormously.

20. What does mean by neutral floating or neutral displacement?

When a ground fault occurs, there is a tendency of neutral shift with consequent
change in voltage on the un-faulted phases. This phenomenon is called neutral
floating or neutral displacement.

21. Why grounding of power cable is needed? How it should be done?

a. The magnetic fluxes produced by the three phases in a multi core power cable
almost cancel put each other, since the vector sum of these currents at any instant
is zero and practically there is no residual magnetic flux around the cable.
In case of single core cable, the magnetic flux induces the voltage in the metallic
sheath.
b. When the cable conductor is carrying alternating current, for safe and reliable
operation, the metallic sheath must be grounded. If the metallic sheath is at one
end the potential of the unearthed end could be much above the earth potential. If
both ends are grounded, a circulating current is induced in the metallic sheath.
c. The maximum acceptable induced voltage under normal load current operation is
limited by corrosion and safety considerations.
d. Code of practice of earthing (IS 3043) as well as electricity council London
recommended permissible induced voltage level of 65 Volts.
Hence keeping above all points in mind metallic sheath and armour of all multi core
power cables shall be earthed at both end equipment and switchgear end. Sheath and
armour of single core power cable shall be earthed ate switchgear end only. The
sheaths of shielded control cables should be grounded at both ends to eliminate
induced potentials.

22. In 220 kV switchyard why lightning arrestor should be properly grounded?

a. During lightning, surges should be discharged to ground, otherwise it will
puncture the equipment insulation and it is possible only when lightning arrestor
is grounded properly.
b. In order to make it effective, the ground terminal of lighting arrestor should be
connected direct to the tank of transformer. This will eliminate voltage build up
due to earth resistance. For example for each ohm of earth resistance the voltage
build up for 5000 Amps discharge current is 5 kV. Soil resistivity a should be
minimum and may be it is 3.5 ohm per meter.

23. Why grounding mat is important near ground switch operating handle and
disconnecting switch operating handle?

Equipment operating handles deserve special attention because of the higher
probability for co-incidence of adverse factors. For example,
a. Hand operation equipment such as grounding switches and disconnecting
switches requires the presence of operator near a grounded structure at a point
where opening of an energised circuit can some times result in an arc to the
structure or perhaps mechanical failure and electrical break down of a switch
insulator. A large percentage of fatal accidents from voltage gradients are in fact
associated with operating handles. Hence in order to avoid above problems
following should be an additional safety factors:

1. Use closer mesh in the vicinity of operating handle area (150-mm approx.) and
operating handle shall be directly connected to the earthing mat.
2. Use higher resistance surfacing such as crushed rock or both in order to bring
down the values of touch potential and step potential.

24. Why fences grounding are important?

Because the most dangerous touch contacts involves and outside the fence are
usually accessible to the general public. In order to minimise the effect of step
potential and touch potential following two philosophies could be adopted.
a. Inclusion of the fence within the ground grid area and
b. Placement of fence outside the ground grid area – not safe to use.
With this effective area is increased and reduces ground grid resistance substantially
and maximum ground – grid voltage rise as well. In this case the perimeter conductor
of grid normally either follow the fence line, or parallel to it at a short distance about
0.5 m – 1.5 m outside. In either case, the perimeter ground conductor and fence are
bonded electrically at frequent intervals.

25. What are the specifications for procurement of grounding conductor and grounding
rods?

Grounding conductor, pad, rods etc. should have following specifications:
a. Copper : 91.8 to 94.9%
b. Zinc : 2.0 to 3.0%
c. Tin : 0.8 to 1.5%
d. Lead : 2.0 to 2.5%
e. Iron : 0.5 to 1.0%
Impurities must be limited to the percentage specified below:
a. Nickel : 0.3% maximum.
b. Antimony : 0.3% maximum.
c. Manganese : 0.04% maximum.
d. Phosphorous : 0.04% maximum.

26. Why copper is only preferred as material for grounding?

An advantage of use of copper is in addition to their high conductivity, has the
advantage of being resistant to underground corrosion. Copper is cathodic with
respect to other metals that are likely to be burried in the vicinity.
Disadvantages of use of copper are,
a. Grid of copper forms a galvanic cell with burried steel structures, pipes and any
of the lead based alloys that might be present in cable sheaths, it is likely be
hasten the corrosion of the latter.
b. Use of tinned copper conductor accelerates and concentrates the natural corrosion
of metal in small area however cell potential with respect to steel and zinc
reduces by about 50% and practically eliminates this potential with respect to
lead.

27. What should be the frequency of measurement of earth resistivity?

As per IS: 3043, 1987, measurement of earth resistivity should be carried out
annually or biannually and value should be recorded.

28. What should the statutory provision of earthing?

a. Earthing shall generally be carried out in accordance with the requirement of
India electricity rule 1956, as amended from time to time and the relevant
regulations of the electricity supply authority concerned.
b. All medium voltage equipment shall be earthed by two separate and distinct
connections with earth. In the case of high and extra high voltages, the neutral
points shall be earthed by not less than two separate and distinct connections with
earth, each having its own electrodes at the generating station or substation and
may be earthed at any other point provided no interference is caused by such
earthing. If necessary, the neutral may be earthed through suitable impedance.
c. As for as possible all earth connections shall be visible for inspection.
d. All connections shall be carefully made. If they are poorly made or inadequate for
the purpose for which they are intended, loss of life or serious personal injury
may result.
e. Each earth system shall be so devised that the testing of individual earth electrode
is possible. It is recommended that the value of any earth system resistance shall
be such as to confirm with the degree of shock protection desired.
f. It is recommended that a drawing showing the main earth connection and earth
electrodes be prepared for each installation.
g. No addition to the current carrying system, either temporary or permanent shall
be made which will increase the maximum available earth fault or its duration
until it has been ascertained that the existing arrangement of earth electrodes,
earth bus-bar etc. are capable of carrying the new value of earth fault current
which may be obtained by this addition.
h. No cut-out link or switch other than a linked switch arranged to operate
simultaneously on the earthed or earthed neutral conductor and the live
conductors, shall be inserted on any supply system. This however, does not
include the case of a switch for use in controlling a generator or a transformer or a
link for test purposes.
i. All materials fittings, etc. used in earthing shall conform to Indian standard
specifications, wherever these exist.

29. What maintenance of earth electrodes should be done?

The neighbouring soil to the earth electrode shall be kept moist where necessary, by
periodically pouring water through a pipe where fitted along with it or by pouring
water in the immediate vicinity of the earth electrode.
Periodical visual inspection of all earth electrodes connection wherever available,
shall be carried out to ensure their rigidity and other signs of deterioration.

30. In case new installation is to be done, what basic guidelines should be followed for
grounding?

a. Earthing conductors in outdoor areas shall be burried 500 mm below finished
grade level unless stated otherwise.
b. Minimum 6000 mm spacing between rod pipe electrode shall be provided unless
stipulated otherwise.
c. Earthing conductor around the building shall be burried in earth at a minimum
distance of 1500 mm from the outer boundary of building.
d. Earthing conductors embedded in the concrete floor of the building shall have
approximately 100-mm concrete cover.
e. Earthing conductors along their run on columns, beams, walls etc. shall be
supported by suitable cleats at intervals of 750 mm.
f. Earthing conductors crossing the road shall be either installed in hume pipes or
laid at greater depth to suit the site conditions.
g. Whenever earthing conductors cross underground service ducts, pipes, trenches,
under ground service ducts, pipes, trenches, tunnels, railway track etc. it shall be
laid 800 mm below them.
h. Earthing conductor shall be burried 1000 mm outside the switchyard fence. Every
alternate post of the fence and gates shall be connected to earthing loop by one
lead.
i. Each earthing lead from the neutral of the power transformer shall be directly
connected to a rod or pipe or plate electrode treated earth pit, which in turn shall
be connected to station earthing.

31. How much resistance human body has?

Resistance of internal body tissues (Not including skin) : 300 Ω.
Resistance of body including skin : 500 to 3000 Ω.

32. What is the effect of voltage frequency and current on resistance of the human body?

a. For touch voltages upto approximately 50V the value of impedance of the skin
varies widely with surface area of contact, temperature, respiration etc. even for
one person.
b. For higher touch voltages in order of approximately 50V to 100V the skin
impedance decreases considerably and becomes negligible when the skin breaks
down.
c. Wet hand contact resistance becomes very low at any voltage.
d. With increase in frequency, impedance of skin decreases.

33. What are the paths of current through the body?

A value of 1000 Ω is selected for the calculations that follows as representing the
resistance of a human body from hand to both feet and also from hand to hand or
from one foot to other foot.
Above paths includes vital organs such as heart.
a. Path from hand to foot is much more dangerous than foot to foot, since current
flow through heart during foot to foot current flow will be much less than the
current flow from hand to foot approximate ratio is 25:1
b. However deaths have occurred during foot to foot current flow. Hence can not be
ignored.

34. What are the effects of re-closure shock?

During re-closure, when fault is persisting a person might be subjected to the first
shock which would not permanently injure him, but would upset and disturb him
temporarily.
Next, a single fast automatic re-closure could in a second shock initiated within less
than 500 ms from the start of first. It is this second shock, occurring after a relatively
short interval of time before the person has recovered, that might cause a serious
accident. With manual re-closure the possibility of exposure to a second shock is
reduced since the time interval may be substantially greater.

35. State DC/AC equivalent factor (K).

Ratio of direct current (DC) to its equivalent rms value of alternating current (AC)
having the same probability of inducting ventricular fibrillation.
K = I DC fibrillation / I AC fibrillation (rms).
K = 3000 mA / 100 mA
K = 30 mA
Threshold of let-go is unlike AC there is no definable threshold of let-go for DC for
current magnitude below approximately 300 mA. Only the making and breaking of
current leads to painful and cramp like contractions of muscles.
Above approximately 300 mA, let-go may be impossible or only possible after
several seconds or minutes of shock duration. Below approximately 300 mA a
sensation of warmth is felt in the extremities during the flow of current. Above 300
mA unconsciousness frequently occurs.

36. Why AC is more dangerous than DC?

Because the excitatory action of current (stimulation of nerves and muscle, induction
of cardiac atrial or ventricular fibrillation) are linked to the changes of current
magnitude especially when making and breaking of the current. To produce the same
excitatory effects the magnitude of direct current flow of constant strength in 2 to 4
times greater than that of alternating current.


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Reactor general Questions & Answers

Reactor general

1. What are V1 and V2? How they are connected? What is the harm in opening F/M
vault door during reactor operation?

The reactor building is divided into two areas. They are V1 and V2.
V1 – Dry volume area.
V2 – Wet volume area.
V1 area includes F/M vault, boiler room, and entire dome area. Rest of the areas in
the reactor building is V2 area. V1 and V2 are connected by vent shaft through
suppression pool.
F/M vault is a V1 area and F/M maintenance bay is a V2 area. Usually when there is
an accident in F/M vault the pressure is relieved through boiler room through
suppression pool and the uncondensed gases to V2 area. When the reactor is in
operation and if we open the F/M vault door, suppose of there is an accident in F/M
vault the pressure released directly goes to F/M maintenance area, which is a V2
area. Thus pressurizing the entire building.

2. What is the purpose of inlet manifold inside calandria? What is the material used for
that?

The purpose of inlet manifold is to introduce heavy water to the calandria with low
velocity to avoid mixing. That is stratified flow of D2O is obtained b inlet manifold.
Thus the temperature is kept minimum. It is made of zircalloy.
3. Why bi-directional flow is chosen for PHT system?

Bi-directional flow is chosen for PHT system because,
a. Uniform temperature gradient is facilitated so there will be no differential thermal
expansion.
b. It facilitates fuelling even when the reactor is working, which facilitates uniform
neutron flux and this intern gives rise to maximum fuel burns up.

4. What is the purpose of end-shield?

The purposes of end-shield are,
a. To permit access to F/M vault during shut down.
b. To provide tight clamping for fuelling machines.
c. To support the calandria tubes and also system.


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Nuclear system Questions & Answers

Nuclear system

1. What is the purpose of moderator D2O?

The purposes of moderator D2O are,

a. To thermalise neutrons to maintain criticality.

b. Emergency core cooling when PHT fails.

c. Structural cooling.

2. What is the cooling water used in moderator heat exchanger during normal

operation? And during class IV failure?

During normal operation process LP water is used in moderator heat exchangers,
which transfers heat to seawater. During class IV failure firewater is used for the
moderator heat exchanger.

3. During loca how the cooling of fuel bundle is achieved?

During loca there is provision for taking D2O from the moderator system, which is
connected to PHT system for fuel cooling and there is one more option for the
cooling of the fuel from the fire water system.
4. How coolant flow is maintained in the event of loss of power to the PHT system?

When the PHT power fails, it takes two minutes for DG to come to full power. The
circulation is maintained by flywheel, which increases the de-acceleration and
maintains the flow for two minutes.
If there is a station blackout the flow is maintained by thermo-symphoning by which
more denser cold water comes down and less denser hot water goes up by convection
method.

5. What are the materials in contact with PHT system?

Piping – carbon steel.
Pressure tubes – zircalloy-2
Fuel cladding – zircalloy-2
End shield – stainless steel. Etc.

6. What are the main futures of PHT system?

a. Impeller – To reduce the water flow.
b. Self-injection Hx – Cools the water in case of leakage.
c. Gland supply – Cools the seals.
d. Primary and secondary seals – sealing the pump.
e. Thrust bearing – To take the axial thrust.

7. What are the purposes of bleed condenser?

The purposes of bleed condenser are,
a. To cool the bleed water, which goes to bleed cooler.
b. To provide cool hot water to the PHT purification system.

8. What is header level control?

For the purpose of maintenance of PHT pipe valves, boiler inlet valve the level of the
coolant should be below the valve to prevent the coolant coming out of the system.
This is called the header level control and achieved by means of manual operation of
valves and shutdown cooling pump.

9. In MAPS Unit # 1 end-shield cooling system has got heaters. Why?

Unit # 1 end-shield is made of nickel steel, which had a nil ductility temperature of
-100°C while commissioning. After 30 years of operation this will rise to +32°C,
because of radiation exposure. To avoid the failure of end shield of MAPS Unit # 1
the temperature of the end-shield should be maintained at 68°C always. MAPS 1
end-shield cooling system is operating at elevated temperature. But in MAPS Unit #2
this problem is not existed because in this unit end-shields are made up of stainless
steel.

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Nuclear reactor theory Questions & Answers

Nuclear reactor theory

1. State the law of conservation of mass and energy.

Mass and energy are interchangeable. When mass is lost there is a substantial gain in
energy and when energy is lost there is a increase in mass.
Energy = mass*C2
E = MC2
Where C is the conversion factor = 3*1010 (velocity of light)
C2 = 9*1020

2. Which of the following material is good moderator? Why?

a. H2 b. D2 c. H2O d. D2O e. Beryllium f. Graphite.
The functions of a good moderator are
a. It has to thermalise neutrons effectively.
b. There should be only a minimum absorption of neutrons.
c. It should not be toxic.
d. It should not be inflammable.
In case of Hydrogen (H2) though it is a effective sheatherer it cannot be used as a
moderator because it is a gas and there is a lot of distance between atoms. A neutron
cannot meet the nucleus in a definite manner.
For D2 also the same problem as this is also gas and it cannot be used as a moderator.
In case of H2O it is a good scatterer but is absorbs neutrons. Its moderation ratio is
72. So it cannot be used as a moderator.
In case of D2O though it is not as effective scatterer as that of H2O it has minimum
absorption of neutrons. It has a moderating ratio of 21000. This is an ideal
moderator.
In case of Beryllium it is a toxic material. Therefore cannot be used.
Graphite absorbs neutrons and is inflammable and therefore cannot be used.
So from the above statements the D2O is the good moderator material.
3. The activity of an Iodine – 131 is 10 curies. After how many half-lives will it come
down to 625 millicuries?

Activity of an Iodine – 131 = 10 curies
To find number of half-lives for coming it to 625 millicuries,
10 * 1st  = 5 (1st half-life)
5*  = 2.5 (2nd half-life)
2.5 *  = 1.25 (3rd half-life)
1.25 *  = 0.625 (4th half-life)
So during 4th half-life the Iodine – 131 reduces to 625 millicuries.

4. What do Atomic number and mixture mean?

Atomic number: The atomic number of an atom is the number of protons in that
atom.
Example – Hydrogen has one proton and its atomic number is one (1).
– Uranium has 92 protons and its atomic number is 92.
Mixture: It is a substance formed by different elements and these elements can be
separated by physical methods.
Example – Air is a mixture of oxygen and nitrogen and these can be separated by
physical methods.

5. What is the weight of a proton?

1.00759 amu (atomic mass unit)

6. What is the energy of a thermal neutron?

0.025 eV (energy volt)

7. What is the charge of an alpha particle?

2+.

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D20 handling Questions & Answers

D20 handling

1. What is the instrument name used for accurate measurement of IP?

Infra red spectro photometer.

2. How D20 vapour is recovered?

Dryer recovers D20 vapour.

3. What is the amount of D20 used in moderator?

140 tonnes.

4. Name the heavy water plants in India.

a. Nangal.
b. Kota.
c. Baroda.
d. Tuticorn.
e. Talcher.
f. Thal (under construction).
g. Hazira (under construction).
h. Malugum (under construction).

5. Define reactor grade and down graded D20.

Reactor grade D20: If the isotopic purity of a given D20 is more than or equal to
99.7% then the D20 is reactor grade D20.
Down grade D20: If the isotopic purity of a given D20 is less than 99.7% then the
D20 is downgraded.

6. What precautions should be taken while working in high tritium areas?

Use respirators, plastic suits, VP suits if concentration of tritium is very high. Avoid
getting hurt while working because tritium may go through the skin by sweat to the
blood. If by chance there is tritium intake in the body drink lots of fluids.

7. Why spillage of D20 is to be avoided?

Cost consideration: D20 very costly and very valuable. Cleaning of spillage also cost
and extra manpower to be deployed.
Tritium hazard: D20 contains tritium, which when spilled becomes tritiated vapour
and finds access through human body. Tritium is a radioactive material. It is a beta
emitter.

8. What is ice plugging?

If there is a need to repair a valve of D20 PHT system, there are no other valves to
shut of D20. So we use plastic bags on pipes and it has dry ice. Then liquid nitrogen
is poured inside the bag. Due to the low temperature the D20 inside pipeline
solidifies preventing any flow of D20 when valve is removed. This is called the ice
plugging.


9. Name the methods by which D20 leak can be detected.

a. By beetles.
b. D20 losses through stack monitoring.
c. Tritium monitoring.
d. In heat exchangers the leakage can be found by taking samples of process water
from all heat exchanges and counting the tritium activity.

10. Name the D20 recovery methods.

a. Manual mopping and vacuum cleaning.
b. Active drainage recovery.
c. Vacuum mopping recovery.
d. Dryers recovery.
e. Vapour recovery.

11. Name the features for reducing D20 leaks.

a. Reduce valves and fittings in the pipelines.
b. Use welded joints instead of flanged joint.


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First aid Questions & Answers

First aid


1. What is the golden rule of first aid?

Do first thing first, artificial respiration, stop bleeding and treat shock. Do not
attempt too much, reassurance, avoid crowing and transfer.

2. What do you mean by diagnosis?

Determining the nature and courage of a disease.

3. For a bleeding what is the first aid?

Take care to stop the bleeding by giving pressure.

4. What is the first aid for bone injury?

Support the injured part and painkillers.

5. What is the first aid for burn cases?

Water, warm fluids should be given when the victim is conscious.

6. How we can differentiate the bleeding from artery and vein?

By the colour of the blood which is bleeding.

7. What is the first aid for chlorine inhaled victims?

Remove the victim from the source, fresh air and artificial respiration if necessary.

8. What is the first aid for dog bite?

Suck the wound and spite out.

9. What is the first aid for snakebite?

Bath the wound and constrictive bandage. Give warm drinks and rest to the patient
and artificial breathing if necessary.



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Fire fighting Questions & Answers

Fire fighting

1. How combustion takes place?

For combustion to take place three elements are needed. They are fuel, heat and
oxygen. This is called the triangle fire. Combustion can not survive without these
three. Remove any one of them, combustion ceases to take place. So wherever fuel,
oxygen and heat is there together combustion takes place.

2. How many types of extinction media’s are used in fire fighting?

a. Sand.
b. Water.
c. Foam.
d. Carbon – di – oxide.
e. Dry chemical powder.
f. Halons.

3. What are the classifications in fire?

a. Class A – Ordinary fire like burning of paper, wood etc.
b. Class B – Oil fire like burning of petrol, diesel, LPG etc.
c. Class C – Gas and dust fire like burning of butane, acetone, natural gas etc. and
burning of dust like uranium dust, sodium dust etc.
d. Class D – Metal fire like burning of uranium, thorium, sodium etc.
e. Class E – electric fire example transformer or switchgear fire etc.

4. How many types of fire extinguishers are there and state their suitability?

a. Soda acid type – suitable for Class A type of fires.
b. Foam type – suitable for Class A and Class B type of fires.
c. Carbon-di-oxide type – suitable for Class B, Class C and for Class E type of fires.
d. Dry chemical powder – suitable for Class B, Class C, Class D and Class E fires.
e. Halons BCF (bromo chloro difluoro methane) – suitable for Class A, Class B,
Class C and Class E types of fires.

5. At what areas of risk the Co2 flooding system, mulsifyre systems are provided?

Co2 flooding system is provided in diesel generator and turbine oil tank area.
Mulsifyre system is provided in generator transformer, start up transformer and unit
transformer areas.

6. What are the equipments kept inside the hose boxes?

a. Double female adapter (1 No).
b. Delivery hose pipe (50 feet – 2 Nos).
c. Branch pipe (1 No).
d. Valve wheel (1 No).
e. A hose box key (situated in a cabinet at side of hose box).

7. How water is used in a fire?
Water is used as a cooling effect in a fire.


8. How foam is used in a fire?

Foam is used as a blanketing effect in a fire.

9. Which extinguisher you use for electronic equipment fire?

Co2 or DCP type fire extinguisher can be used on fire involving electronic
equipments.

10. What you mean by starvation method?

Starvation method means elimination of fuel from the fire.

11. What is the name of powder used in Dry Chemical Powder extinguisher?

Sodium-bi-carbonate.

12. What you mean by cooling method?

Cooling method means elimination of heat from the fire.

13. What you mean by blanketing method?

Blanketing method means elimination of oxygen from the fire.

14. Why Co2 is used on Class E fire?

Co2 is a non-conductor of electricity.


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Instrumentation fundamentals Questions & Answers


Instrumentation fundamentals


1. What are the classifications of industrial instrumentation?

a. Information gathering instrumentation.
b. Regulating instrumentation.
c. Protective instrumentation.

2. What are the units of pressure?

Pounds / inch2 and kg / cm2.

3. What is the use of BAROMETER?

Barometer is used to measure atmospheric pressure.

4. What are the methods used to measure the flow?

Mechanical (float) type and ultrasonic type methods are used to measure the flow.

5. What is the equivalent of atmospheric pressure?

One atmospheric pressure is equal to 10 meters of water column or 760 mm of
mercury.

6. What method is used to measure the level?

Bubbler method is used to measure the level.

7. State some elements of pressure measurement.

Manometer, Diaphragm gauges, Bellows, Strain gauges etc.

8. State some elements of flow measurement.

Orifice, Venturi tubes, flowrator (rotameter) etc.

9. State some thermocouple.

Copper – constantan, Iron – constantan.

10. What is the purpose of instruments?

The purpose of instruments is to measure, safeguard the process for efficient plant
operation.
Instruments are very accurate and fast acting. This accuracy and speed is not possible
by human. Also in some places there may be too much heat for man to work or some
where there may high radiation field. In such cases instruments provide remote
operation.

11. What is primary element and what should be its response?

Primary element is one, which senses the condition of process, and converts it to
some other form, which can be measured accurately. Example in a bourden gauge
the pressure if changed to the uncoiling (displacement), which can be measured.
The response of primary element is that it should convert the condition in to some
other form, which can be interpreted and measured easily.

12. Name some process variables, which are appropriate for our plant with examples.

Process variables with examples, which are appropriate to our plant, are
a. Flow – flow of D2O in PHT system.
b. Temperature – temperature of coolant in PHT system.
c. Level – moderator level.
d. Speed – speed of turbine.
e. Voltage – voltage generated by main generator.
f. Neutron flux – number of neutrons produced in reactor during operation.
g. pH – pH of moderator.

13. What is use of 2/3 logic in our plant?

All our protection instruments (system) are triplicated to have following uses.
a. To increase system integrity.
b. To decrease faulty trips.
c. Maintenance can be done on one protective instrument without shutting down the
whole system.
We don’t want our plant (reactor) to trip just because one instrument failed. So we
have triplication (2/3 logics) in protection instruments. The trip signal will pass if
only two out of three switches operate. Of only one operates there will be no trip.
This logic is used to trip the reactor in our plant.

14. What is resistance temperature detector (RTD) and mention some examples?

Resistance temperature detector is an instrument, which is used to measure
temperature. This uses the property that the resistance of a metal changes (increases
of decreases) with temperature. This is very accurate. These will be a wire, which
will senses the temperature and changes its resistance as the temperature changes.
This varying in resistances if measures by an external electronic or electrical circuit
calibrated to measure temperature.
Different types of RTD’s are Platinum, copper, nickel.

15. What is recorder and how it is useful to our plant?

Recorder is an instrument, which gives instantaneous values as well as records the
values.
Recorder can show us where a fault has occurred if reactor trips. It also gives us past
information recorded in it. It saves human effort because an operator cannot sit and
record the information required and it is very difficult task to an operator.


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Mechanical equipment fundamentals Questions & Answers



Mechanical equipment fundamentals

1. Why feed valves are used?

Feed valves are used to prevent back flow.

2. What are the functions of a heat exchanger?

The function of heat exchanger is to transfer heat efficiently and economically
between two fluids. Heat is transferred from the fluid, which has higher temperature
to the fluid, which has lower temperature. The modes of heat transfer are,
a. Conduction – Heat transfer in solids by momentum of molecules.
b. Convection – Heat transfer in liquids by movement of molecules.
c. Radiation – Heat transfer by energy waves.
There are three types of flow in heat exchangers
a. Parallel flow.
b. Counter flow.
c. Transverse flow.

3. Why baffle plates are used in heat exchanger?

Baffle plates are used in heat exchanger so that the maximum heat can be transferred
and to avoid tube sagging.
4. How pumps are classified?
A. Centrifugal pumps – a. Single volute
b. Double volute
c. Diffuser type
d. Mixed flow
e. Axial flow
f. Turbine or regenerative type
B. Rotating pumps a. Screw type
b. Gear type
c. Vane type
C. Reciprocating pumps a. Piston
b. Plunger
c. Bucket

5. What you mean by cavitation and NPSH?

Cavitation: Bubbles form in the liquids whenever there is pressure reduction inside
the pump. These bubbles collapse when they approach high-pressure areas damaging
pump internals. This is called the cavitation.
NPSH: Net Positive Suction Heat. It is the head available at the eye of the impeller
corrected to vapour pressure.

6. Name the functions of the valve?

a. ON and OFF service.
b. Throttling or regulating liquid flow.
c. Avoid back flow.
d. Regulating pressure.
e. Relieving pressure.

7. What are the advantages of butterfly valve?

a. Less holdup.
b. No support needed.
c. Any actuator can be used.
d. Quick opening and closing.
e. Less space required.
f. Used for low-pressure low temperature and large pipelines.

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MAIN GENERATOR AND IPBD Questions & Answers

MAIN GENERATOR AND IPBD

• How output of the generator is depends?

Output of the generator is the function of volume, length, dia, airgap, and speed.
• What you mean by Gas pickup method?
Sucking cooled hydrogen gas from the air gap, circulating in canals and removing
the heat from the rotor. While sucking the gas, gas comes through the stator parts
also and removes the heat from the stator parts. The heated gas circulated to the
hydrogen for cooling purpose by the fans installed at rotor shaft. Thus the stator and
rotor of the generator is cooled. This method is called Gas pickup method.

• When the hydrogen explosion will take place in main generator?

When hydrogen concentration in air is more than 4% and less than 74% causes the
explosion.

• Can we excite generator without hydrogen?
No

• What are the advantages of stator water?

a. High thermal capacity
b. Low electrical conductivity (Good insulator)
c. Low viscosity
d. Free of fire risk and non-toxic
e. Simple heat exchanger i.e. it can be circulate easily and cooled by heat exchanger

• How rotor windings are held in position against centrifugal force?

Rotor windings are held by duraluminium wedges and by non-magnetic steel
retaining rings in the overhang portion.

• What is the purpose of current carrying bolts in rotor?

Feeding DC current from slip ring to rotor winding.

• How rotor cooled?

Hydrogen picked up from stator core backspace, passes through ventilation canals on
rotor and comes out through adjacent canals. Shaft fans aid the hydrogen flow. Heat
from the hydrogen removed by 4 nos. of hydrogen coolers. (NAPW)

• What is rotor E/F relay setting?

1.0 mA

• Are we using DCCB in the plant?

Yes, generator field breaker

• How arc is quenched in Generator Field Breaker?

By magnetic blow out coils, arc is elongated very fastly, so resistance of arc
increases, soon becoming unstable and quenched by arc chutes.


• How generator is protected from switching surges and lightning surges?

Surge capacitor and lightning arrestor.

• What is the use of generator PT’s?

AVR, Protection & Metering.

• What is the difference between PT and normal transformer?

Burden of PT is less and burden of normal transformer is high.

• What is the % overload allowed for TG and DG?

For TG nil
For DG 110% for 2 hours.

• When TG works as induction generator?

When excitation alone lost.

• Why motoring should be prevented in TG and DG?

In TG motoring prevented due to the turbine limitation otherwise last stage blade
will fails.
In DG motoring prevented, because of unburned fuel catches fire in DG.

• Why GFB closed only after reaching rated speed?

To prevent over fluxing of transformers or generator.
Emf = 4.44 f φ Z A
If f frequency is reduced due to less speed,
φ = V / f Z A
And flux will be more to saturate the core of transformers or generator.

• What are the protective parameters to changeover AVR auto to manual?

a. PT supply fail.
b. Auto pulse fail.
c. Supply of limiter fail.
d. Supply of auto channel fail.
e. Regulated supply fail.
f. High auto reference.

• Why AVR changes over to manual on AVR PT fuse failure?

Because loss of feedback to voltage corrector.

• Will main generator differential relay pick up for generator earth faults?

No earth fault current limited to 5A, while differential setting is 10%.


• Why generator differential provided?

For generator phase to phase faults and 3 phase faults.

• What is the effect of loss of excitation on generator?

Large induced currents in rotor leads to rotor end part over heating.
Leading VAR taken from grid leads to severe voltage dips in grid, if grid is weak.
Stability of machine lost.
Stator overheating.
Machine speed rises slightly.

• What are the limiters provided in excitation system?

a. Rotor current limiter (3000 A)
b. Rotor angle limiter (75° lag)
c. Under excitation limiter.
d. Stator current limiter (lead 10000 A)
e. Stator current limiter (lag 10000 A)
f. N – 2 limiter.

• What is the effect of unbalance currents in generator?

Double frequency currents are induced in metal parts of rotor and overheating of
retaining rings and non-magnetic wedges.

• Why low forward power relay used in parallel to reverse power relay?

A small steam leak through CIES valves will keep the machine floating on to grid at
low power. So even if turbine trip, relay picks up, there is no trip actually. So low
forward power relay (0.54%) used to detect the condition.

• Why earth fault current of generator should not be reduced below 5A?

To limit over voltage due to neutral shift.

• Why not high resistance for earth fault than using grounding transformer & resistor
0.45 ohms?

It is mechanically unwide. Difficult to manufacture.

• Why starting resistor is provided in barring gear motor?

Starting resistance at stator reduces voltage at stator terminals and accelerates the
motor very slowly so as to allow smooth gear engagement.
Other methods are
a) Auto transformer.
b) Star-delta starter.

• Will rotor earth fault relay operate for earth fault in main exciter winding or RCU
Diode Bridge also?

Yes.

• Why neoprene rubber bellows in generator IPBD?

Prevent vibrations transmitted from generator to IPBD.

• How moisture entry is prevented into bus duct?

Silicagel breathers at either end.


• Why aluminium bus duct is used?

Aluminium is nonmagnetic material.
Short circuit forces are less.

• Where fault level is more, whether in generator bus duct or UT bus duct? Why?

Fault level is more in UT bus duct. Because the fault currents fed by the both
generator and GT adds up within UT bus duct in case there is a fault in UT bus duct.

• Which is better, whether

a) Phase segregated bus duct or
b) Common bus duct?
Phase segregated bus duct is better, since phase to phase faults are avoided.

• Why cannot we have cables instead of bus duct in main generator?

Very large number of cables in parallel required problems of sealing the
terminations.

• What is the material of slip ring?

Alloy steel

• Why rotor impedance testing done during static and running condition?

To detect rotor earth fault.

• Which parameter indicates the rotor short-circuited turns (Not involving earthfault)?
Vibration increases.

• How stator water purity is held?

Filters, Vacuum pumps, Expansion tank, and magnetic filter.

• What are the routines checks on slip rings?

a. Correct mV drops brush to be used.
b. Brush tension adjustment.
c. Air cleaning to reduce leakage current.
d. Brush bedding before use.
e. Field polarity change every 6 months.

• Can we trip GFB from control room during unit operation?

No only if generator breaker is off.

• What is the voltage and frequency limit of generator?

±5%, ±5%

• What is the negative sequence capability?

I2 = 5% max,
I2
2 t = 7

• Why should we keep the brushes released during long shutdown?

Brushes wear out unevenly, when run on barring gear speed.

• How hydrogen purity reduces?

Due to seal oil vapour mixing.

• What is the purpose of back up impedance protection in main generator?

Covers inter-phase faults both externals to the GT and in GT. This also covers
partially faults inside generator, time delayed to coordinate with 230 kV-distance
protection.

• Why alternator rotor is made of solid iron?

Because, rotor flux = DC continuous
No iron loss problems.

• Why 50 Hz chosen?

Earlier 25 Hz generally used.

After developing of the high-speed turbine, 50/60 Hz standardized.

• Why oil cannot be used instead of water in generator stator?

Oil has high thermal capacity than gas, but low thermal capacity than water. Ability
to absorb heat is also less than waters.
High viscosity of oil causes linear flow and poor surface heat transfer in small ducts.
Large pumping power required.

• What is the purpose of JOP?

Lifts the rotor by injection of oil at high pressure, when BGM is in service. Outlet
pressure of JOP is 140 kg/cm2.

• What is the purpose of lubrication oil?

Keep oil film in bearings, avoid metal to metal contact between bottom of journal
and bearings avoid damage to bearings by lubricating the bearings. This also
removes heat from that part.

• What are the purposes of barring gear?

Start rotor from rest.
Eliminates sag in rotor - straighten and avoid rubbing at glands.
Avoid direct contact journals and bearings.
Avoid differential temp between top and bottom of cylinder due to convection of
Steam or hot air inside turbine cylinders.

• How shaft voltage produced by turbine?

Due to un-symmetry in the flux path of core, non-uniform air gap, un-symmetry in
the rotor magnetic field during short circuit in the rotor winding, causes voltage to
develop across the ends of rotor shaft.

• Why shaft-earthing brush is different from normal brush?

The contact resistance should be very low for shaft earthing brush, to prevent even
small current through the oil film, so used copper magnite brush or silver carbon
brush.

• What is the necessity of shaft voltage measurement?

It is to observe insulation of bearing 6 & 7 and hydrogen seal assembly. It requires
minimum leakage current (<100mA) through bearings and shaft seals to avoid pitting
of bearings.
If the leakage current >100mA, clean the insulation provided between bearing
pedestal and seal housing with earth.

• Why generator stator having alternate arrangements of hollow and solid conductor?
It ensures an optimum solution for increasing current and to reduce losses.

• What type of insulation is done for stator bars?

Bar insulation is done with epoxy mica thermosetting insulation. This insulation is
void free and possesses better mechanical properties. This insulation is more reliable
for higher voltages. Conductors are provided with glass lapped strand insulation.
After curing the insulation the epoxy resin (glue) fill all voids in the insulation.

• How carona discharge is prevented in generator insulation?

To prevent carona discharges between insulation and the wall of the slot, the
insulation in slot portion is coated with semi conducting varnish. This eliminates the
formation of creepage sparks during operation and during HV test.

• Why Generator should run within capability region?

Operating the Generator in excess of the capability curves will causes increase in
copper temperature, thermal expansion and higher insulation stresses.

• How cooling is done for slip ring and brush gear?

A centrifuge fan is mounted on the shaft in between two slip rings for ventilation of
the slip rings and brush gear.

• What is the type of brush used in brush gear?

Low co-efficient of friction and self-lubricating morganite grade carbon HM100.
Now a day we are using LFC554 for economical reasons.

• What is the name of instrument used to measure conductivity?

Gas chromato graph.


• What is the need of staggering of brushes and helical grooves?

The need of staggering is for uniform wear of brush and slip rings. The helical
grooved are provided to improve the brush performance by breaking air pockets. The
forced ventilation fan removes carbon dust from the helical grooves.

• What is the purpose of shaft earthing and bearing insulation?

The voltage generated in the shaft due to the leakage fluxes can circulate current
through the shaft. If shaft earthing is not done the leakage current will flow through
the bearings to ground and pitting of bearings will result. Hence bearing foundation
and pipelines are insulated.

• What is the purpose of POLARIZATION INDEX (PI) value?

It is used to assess the degree of dryness of windings. It depends on free ions in
insulating material. Initially for a new insulator free ions are less and hence more
resistance will be more. For old insulation initially free ions will be more depends on
age and material and hence resistance will be less. So the PI value for new insulation
will be more and for old insulation it will be less.

• What is the requirement of stator water electrical conductivity?

The cooling water must have an electrical conductivity less than 2.5 micro mho/cm.
One portable polishing unit consisting of mixed bed is also provided in the system to
remove impurities and maintain stator water conductivity at a less value.

• What is the necessity of Seal oil system?

The annular gap between stator and rotor of the generator are to be sealed to prevent
hydrogen leak from the casing.
Type of seal – ring type shaft seals
Pressure of seal oil – 4 kg/cm2

• What is the pressure of rotor gas (hydrogen)?

3.5 kg/cm2

• What is the paint used in the surface and interior of enclosure and why it is?

Matt black paint, for efficient heat dissipation.

• What is type of nut and bolts are used in IPBD?

Non-magnetic stainless steel nut and bolts are used in IPBD to restrict magnetic
effect at joints.

• Why flexible expansion joints are used in IPBD?

To cater thermal expansion and contraction due to heating and to eliminate
mechanical vibrations to the equipment.

• What are the salient features of IPBD?

a. This for a vital link between generator, GT, UAT, SPPT, SET and neutral
grounding transformer.
b. The continuous enclosure operating at ground potential limits the leakage flux
outside the enclosure to a very low value thereby eliminating the problem of
inductive heating of magnetic materials in the vicinity of the busduct.
c. Shielding effect of the enclosure reduced the electromagnetic forces under fault
conditions between bus to bus to a great.
d. The IPBD consists of high purity aluminium alloy bus supported by high strength
porcelain insulator (24 kV class) within enclosure separates adjacent conductor
by air. This eliminates phase to phase faults to a great extent.
e. Practically negligible inductive heating on adjacent steel structure.
f. High current carrying capacity. Because the conductors are of circular type
having very little skin effect and has a very large cooling surface.
g. Conductors are painted with epoxy Matt black paint results in heat dissipation and
the temperature rise is small and current carrying capacity is improved.
h. High dielectric strength as conductors are supported on porcelain insulators.
i. Air tight, watertight and dust free bus conductors. Hence maintenance is nil.
j. Separate parts erected IPBD. Hence changing parts makes it easy.

• Why neoprene rubber bellows are used in IPBD?

Neoprene rubber bellows are used near the terminals of the equipment and also at
building wall from indoor to outdoor area to allow thermal expansion and to
minimise vibrations.

• Why aluminium bus bars are silver-plated in IPBD?

Aluminium bus bars are silver-plated at flexible connection to prevent the galvanic
corrosion ant also for low contact resistance.

• Why seal-off bushings are used in IPBD?

To prevent interchange of air at different temperature and leakage of hydrogen or
infiltration of dust into the bus duct.

• What are the precautions to be taken while working at SPPT?

PT trolley should be isolated very carefully so as to isolate secondary terminals first
and primary (HT) terminals next. When primary isolated the arrangement in the
trolley make ground connection and HT terminal will be discharged at the drawn-out
position.
When fuse is blown the temporary earth should be done at the HT side of the fuse to
replace the fuse. Because PT may be energised through secondary side.

• What is use of hot air blower in IPBD?

To remove moisture and to prevent moisture condensation inside the duct at
commissioning time or in long shutdown periods.

• What are the temperature limits for UAT and SPPT bus bar?

2 kA (UAT) & 1 kA
Ambient temp 45°C 45°C
Maximum temp 60°C 60°C
Short circuit for 1 second temp 200°C (max load) 200°C(max load)
Bus material Al alloy Al alloy
Thickness 15 mm 6 mm
Dia 12.7 cm

• Specification of NGT & NGR.

NGT – 1 phase, natural cooled, indoor dry type, 16.5 kV / 250V, 50 kVA.
NGR – natural cooled, stainless steel grid type, 0.5Ω, 250V, 288A (continuous) and
temperature rise allowed to 375 °C.

• Surge protector and potential transformer cubicle specification.

Surge protector – non-inflammable, synthetic liquid impregnated and hermetically
sealed, 24KV, 0.25μ f (micro farad).
PT – 16500/√3 /110/√3 volts. Fuse – 24kv, 3.15A.

• How the power of the Generator can be varied?

Injecting inlet steam to the prime mover can vary active power. Reactive power can
vary by the Generator main field voltage variation. An excitation change PF at which
load is delivered.
Active power is produced by source and used effectively. VAR is the power used for
magnetization of core of transformers, motors, generators, overhead transmission
lines (capacitive), household appliances etc.

• What is the protection for IPBD?

Generator – GT overall differential protection.

• How the liquid in generator can be detected?

There are three liquid detection devices provided for the same purpose.

• Why and where the magnetic filter is provided in stator water circuit?

Magnetic filter is provided to catch the metal particles in stator water circuit, which
are produced in the pipelines. This is mounted at the end of the circuit nearer to the
inlet of the generator.

• What are the isolations required for working on IPBD/ Generator?

a. Generator field breaker open and tagged.
b. GT breaker open and earth switch closed.
c. Barring gear motor stopped and tagged.
d. Generator PT’s isolated and tagged.
e. CB 472 and CB 474 open and PT’s are isolated and tagged.
f. Before doing any work on brush gear 64F1 relay to be taken out.

• What are the futures of turbine generator?

a. Low heat drop
b. Moisture control (HP-0.26%, LP-3%.)
c. Turbine governing system
d. 70% steam dumping to the condenser to avoid reactor trip.
e. Gland sealing
f. LP exhaust hood cooling
g. Generator stator and rotor cooling
h. Hydrogen sealing
i. Static excitation

• What are the intervals for generator overhauling?

a. 1st inspection after 8000 hrs of working
b. 2nd inspection after 8000 hrs of 1st inspection
c. 3rd inspection after 24000 hrs of 1st inspection
d. 4th inspection after 48000 hrs of 1st inspection

• Write nameplate details of the main generator.

Type THW-235
kW 237700
kVA 264000
Voltage 16500 V
Amps 9240 A
Power factor 0.9 lag.
Field voltage 326 V
Field current 2755 A
Insulation Class-F
Speed 3000 rpm
50 Hz, 3, double star connection.

• What are the torque settings used in IPBD connection?

M12 (Nut bolt) 4506 100 kg-cm or 55 NM
M16 (Nut bolt) 9006 250 kg-cm or 80 NM
M20 (Nut bolt) 18006300 kg-cm or 100 NM

• Write critical speeds of turbine generator?

Generator rotor
1st critical speed 1283 rpm
2nd critical speed 3600 rpm
Combined turbine generator
1st critical speed 1938 rpm
2nd critical speed 2120 rpm
3rd critical speed 2385 rpm
4th critical speed 2837 rpm


• What type of governing system used in turbine and what are the purposes of the
system?

Hydraulic governing system of centrifugal (speed) governer type is adopted in
turbine.
Sensitive oil pressure to actuate centrifugal governer is 6.1 kg/cm2 (max). At 6.7
kg/cm2 relief valve is attached for on load testing.
Relay oil at pressure 21 kg/cm2 (max) is used to actuate HP CIES valve, governer
valve, LP CIES valve and LP governer valves.
At speed of 2560-rpm governer system becomes effective and starts draining of
sensitive oil to 2.81 kg/cm2 as speed is 2760 rpm and this is the governer take over
speed. Once the speed takes over by governer, governer valves position comes to
closing side and then CIES valves are opening fully. At this stage further opening of
CIES valve does not change any speed of system and the speed depends only on
governer valve opening position and speeder gear system.
HP speeder gear controls HP governer valves and LP speeder gear controls LP
governer valves and closes fully when 6% over speed which starts when 3% over
speeding.

The main purposes are as follows.
a. Bring the TG to rated (synchronous speed) speed from rest.
b. Loading and unloading when synchronised.
c. Responding with grid frequency variations within design rage and loading and
unloading the machine so that grid frequency remains stable.
d. Limiting the load as per reactor load.
e. Protecting the machine from over speed and from sudden large load thrown off or
trip.
f. Tripping the machine and bringing it on barring gear when event for not operation
happens.
g. When synchronised the speed is regulated by speeder gear from BPC signal. Once
synchronised the grid frequency and speeder gear controls the speed.

• Why inter-turn protection is provided along with differential protection in generator?

Inter-turn protects two separate windings from the fault of the generator.


• How patina formation is done.

By injecting low excitation current of 50 Amps for half an hour interval to 250
Amps. (Epoxy insulation in the stator winding absorbs no moisture).

• What are the tests to be carried during PM checks of IPBD?

a) Physical inspection of bus for any spark or overheating or discoloration.
b) Physical inspection of copper braided flexibles for discoloration.
c) Physical inspection of inspection window gaskets, seal off bushings, supporting
insulators, CT’s, painting of IPBD.
d) Torque tightness of flexibles.
e) Connection tightness of CT’s, SPPT cubicle, NGT cubicle, CT’s master JB, and
Generator terminal bushing connection.
f) Tightness of supporting insulator, seal off bushing, inspection windows
g) Inspection of rubber bellows
h) Electrical checks on SPPT, NGT, CT, mVDT of copper flexible connection.
i) Capacitance measurement of surge capacitor.
j) Healthiness checks of lightning arrestor.
k) HV test of IPBD
l) Tan-delta test of IPBD
m) IR value measurement
n) Cleanliness checks entire IPBD.

• What are the works to be done in generator in major overhauling?

Works on stator
a) Hydro test (DM water at 5 kg/cm2 pressure, leak acceptable is 5% for 24 hrs).
b) Hydro test of H2 coolers (DM water at 4 kg/cm2 for 30 seconds no leak is
allowed)
c) Pneumatic test with mask air.
d) Drying out of stator conductor. Hot air blower is used.
e) IR value check.
f) Stator overhang portion inspection.
g) Inspection of Teflon tubes and rubber grummets.
h) Stator wedge tightness test with 200 grams hammer.
i) Inspection of RTD’s.
j) Maintenance of end shields.
k) Hot air and hot water test of stator conductors to check whether flow through all
stator conductors is uniform.
l) Measurement of IR and PI value.
m) Capacitance and tan-delta measurements.
n) Partial discharge test.
o) Winding resistance measurement.
p) DC step voltage.
q) ELCID (electromagnetic core imperfection detection) test.

Works on Rotor
a) Nitrogen leak tightness test of CC bolts at 4 kg/cm2.
b) Inspection of rotor slots.
c) Purge test of rotor ventillation canals.
d) DP test on slip-ring hub to detect micro crack.
e) DP and Ultrasonic test on retaining rings to detect any cracks.
f) Measurement of IR and PI value.
g) Impedance measurement.
h) Recurrence surge oscillograph.
i) Winding resistance measurement.
j) Slip-ring groove cutting and machining.
k) Patina formation. Then OCC test.

• What is the purpose of tan-delta measurement?

Insulation in electrical system has parameters such as Capacitance, Die-electric loss,
and Power factor. By detecting the changes in these parameters failures can be
revealed. In this tan-delta test measured quantities are dissipation factor, power
factor, capacitance and dielectric power loss.
The very purpose of this test is to detect moisture content in the insulation. This
detects moisture and void in the insulation. This indicates amount of ionization.

• What is meant by partial discharge? How can be tested?

Partial discharges are electrical sparks, which occur in gas voids within the insulation
when the voltage is high enough. The discharges are partial since there is some
insulation remaining to prevent a complete breakdown. Partial discharge can erode
the insulation and therefore contribute to insulation ageing.
This can be tested by electromagnetic probe, which is a detector that is sensitive to
the radio frequency signals produced by the partial discharges within the winding.
With this probe test it is possible to locate specific

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